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Product short description:
  • Thermocouple (J, K, T, R, S, E, B, N), RTD (Pt, Ni, Cu), millivolt (±100mV DC), resistance (0 to 500 ohms) input
  • Single or dual mechanical relay alarm outputs
  • 10-36V DC power
  • Software configured
  • Multi-function alarms (limit, window, deviation, rate-of-change, peak/valley detection)
  • On/off controller capability
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Description

IntelliPack alarms compare inputs against user-defined limit set-points to control built-in relays.

Each unit offers a selection of input ranges and alarm functions to handle a broad range of applications. As your needs change, you can easily reconfigure the unit for different ranges or functions. Alarm functions available on all models include on/off controller, limit alarm, window alarm, deviation alarm, rate-of-change alarm, and peak/valley detection.

Setup is very easy. IntelliPack alarms are configured through a user-friendly Windows 7 or newer program. Field adjustments and re-calibration are quickly performed with front-panel push-buttons and status LEDs. Once configured, IntelliPacks operate independent of any host computer.

Performance

General Input

Analog to Digital (A/D) Converter: 16-bit Σ-Δ A/D converter
Resolution: ±0.005% of span or 0.1°C/ LSB. ADC typically yields resolutions finer than 0.1°C/LSB
Ambient Temperature Effect: Better than ±0.005% of input span per °C or ±1μV, whichever is greater.
Noise Rejection:
Normal Mode: Better than 40dB @ 60Hz
Common Mode: Better than 130dB @ 60Hz
Input Filter: Normal mode filtering, plus digital filtering optimized and fixed per input range within Σ-Δ ADC
Input Response Time: Less than 200mS to 98% of final value for a step change in the input. A software programmable delay can be implemented for filtering transients.
Relay Time Delay: Adjustable alarm delay of up to 25 seconds
Input Over-voltage Protection: Bipolar Transient Voltage Suppressors (TVS)

DC milliVolt Input

DC milliVolt/Voltage Input Ranges: 
±1.0V           ±125mV          ±31.25mV
±500mV     ±62.5mV        ±15.625mV       ±250mV

milliVolt Accuracy: better than ±0.05% of input span

Thermocouple Input

Thermocouple Input Ranges
Thermocouple type user configured. Signal linearization, cold-junction compensation, and open circuit or lead break detection are included.
TC             °C Range (°F Range)                     Accuracy
J        -210 to  760°C (-346 to 1400°F)              ±0.5°C
K       -200 to 1372°C (-328 to 2502°F)             ±0.5°C
T       -260 to  400°C (-436 to 752°F)                 ±0.5°C
R         -50 to 1768°C (-58 to 3214°F)                ±1.0°C
S         -50 to 1768°C (-58 to 3214°F)                ±1.0°C
E       -200 to 1000°C (-328 to 1832°F)             ±0.5°C
B        260 to 1820°C (500 to 3308°F)               ±1.0°C
N      -230 to 1300°C (-382 to 2372°F)             ±0.5°C

RTD Input

RTD Input Ranges: 100Ω Pt, 120Ω Ni, or 10Ω Cu; user-configured

RTD                °C Range (°F Range)                       Accuracy
Pt1            -200 to 850°C (-328 to 1562°F)              ±0.25°C
Pt2            -200 to 850°C (-328 to 1562°F)               ±0.25°C
Ni                 -80 to 320°C (-112 to 608°F)                 ±0.25°C
Cu             -200 to 260°C (-328 to 500°F)                 ±1.00°C
Alpha: Pt1 (a = 1.3850), Pt2 (a = 1.3911), Ni (a = 1.6720), Cu (a = 1.4272)
2, 3, or 4-wire configurations supported. Module provides sensor excitation, linearization, lead-wire compensation, and sensor break detection.

RTD Excitation Current:
1mA DC typical, all types
RTD Lead-Wire Compensation: 25 ohms per lead
RTD Break Detection: Configurable for either upscale or downscale

Resistance Input

Resistance Input Range: 0 to 500 ohms
Resistance Accuracy: ±0.05 ohms

Output

Relay (801A-0100 models):
One DPDT electro-mechanical relay
Contact material Silver Nickel (AgNi 90/10)
Relays (801A-0200 models):
Two independent SPDT electro-mechanical relays
Contact material Silver-Cadmium Oxide (AgCdO)
Relay Ratings (CSA ratings):
25V DC @ 5A
120/240V AC @ 5A
Expected Mechanical Life: 20 million operations

Environmental

Ambient Temperature:
Operating: -25 to 70°C (-13 to 158°F)
Storage: -40 to 85°C (-40 to 185°F)
Relative Humidity: 5 to 95%
Power Requirements: 10 to 36V DC. 55mA @ 24V. 75mA @ 15V.
Isolation:
3-way (input/output/power)
1500V AC for 60 seconds or 250V AC continuous
Radiated Field Immunity (RFI): EN61000-4-3, EN50082-1
Electromagnetic Field Immunity (EMI):
No relay trips will occur beyond ±0.25% of input span from set-point under the influence of electromagnetic fields from switching solenoids, commutator motors, and drill motors.
Electrical Fast Transient (EFT): EN61000-4-4, EN50082-1
Surge Withstanding Capability (SWC): EN61000-4-5, EN50082-1
Electrostatic Discharge (ESD): EN61000-4-2, EN50082-1
Radiated Emissions: EN50081-1 for Class B equipment
Approvals:
UL, cUL listed (USA, Canada)
UL3121 – general product safety

Configuration

Software Configuration: Units are fully programmable via the Windows 7 or newer IntelliPack Configuration Program. Configuration downloads from PC through EIA232 serial port using Acromag 800C-SIP kit.
Field Configuration: Setpoint and deadband are configurable via push-buttons and a standard calibrator.
LED Indicators: LEDs indicate power, status, and alarm.

Physical

Enclosure: Case: Self-extinguishing NYLON type 6.6 polyamide thermoplastic UL94 V-2, color beige; general purpose NEMA Type 1 enclosure.
Connectors (Removable terminal blocks): Wire Range: AWG #14-22 (AWG #12 stranded only)
Printed Circuit Boards: Military grade FR-4 epoxy glass circuit board
Dimensions
1.05W x 4.68H x 4.35D inches
26.7W x 118.9H x 110.5D millimeters
Shipping Weight: 1 pound (0.45 Kg) packed

  • Integrated micro-controller performs intelligent signal processing for advanced alarm functions
  • Windows 7 or newer software configuration speeds setup and replacement
  • Push-button re-programmability facilitates changes in the field without a host PC
  • Multi-purpose inputs accept numerous ranges to reduce spare stock requirements
  • High-resolution Sigma-Delta A/D converter delivers high accuracy with low noise
  • Input excitation supply on each input provides power for a two-wire transmitter
  • Dual alarm operation lets you perform two alarm functions at the same time
  • -25 to 70°C (-13 to 158°F) operation

Specifications

Manuals

801A User Manual (Log in to download the file)

IntelliPack Configuration Software 5030-881 (Log in to download the file)
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Additional information

Weight 8 oz
Dimensions 12 × 13 × 3 in
Part Number

TBK-B01: two 6-position barrier strip style, TBK-B02: four 6-position barrier strip style, TBK-B03: one 3-position and three 6-position barrier strip style, TBK-S01: two 6-position spring clamp style, TBK-S02: four 6-position spring clamp style, TBK-S03: one 3-position and three 6-position spring clamp style

  • Description

    These optional terminal blocks provide safe and secure wiring connections. Large captive screw terminals or spring clamps enable fast, easy connections. Pluggable terminals are removable for simple disconnection of the module without disturbing the wiring.

    Optional terminal blocks are compatible with Acromag’s “white box” modules including BusWorks 900 Series, IntelliPack 800 Series, and isolated transmitters 600 Series.

    Barrier Strip Terminal Blocks

    Wire Range: 12-26 AWG
    Safety Ratings: UL, CSA, CE, TUV.
    Current/Voltage Rating: 15A, 300V.
    Pin Spacing: 5.08mm (0.2”).
    Housing Material: PPO, UL 94 V-0, Black.
    Contacts: Tin-Lead Plated Phosphor Bronze.
    Screw: M3, Nickel Plated Steel.
    Insulation Resistance: ≥105 Megohms.
    Dielectric Withstand: <3000V.

    Spring Clamp Terminal Blocks

    Wire Range: 12-28 AWG.
    Safety Ratings: UL, CSA, CE, TUV.
    Current/Voltage Rating: 15A, 300V.
    Pin Spacing: 5.08mm (0.2”)
    Housing Material: PPO, UL 94 V-0, Black.
    Contacts: Tin-Lead Plated Phosphor Bronze.
    Spring Clamp: Stainless Steel.
    Insulation Resistance: ≥105 Megohms.
    Dielectric Withstand: <3000V.

    Acromag Standard Cage Clamp Terminal Blocks

    Wire Range: 12-24 AWG.
    Current/Voltage Rating: 12A, 300V (UL).
    Pin Spacing: 5.08mm (0.2”).
    Housing Material: UL 94 V-0.
    Terminal: Brass, nickel plated.
    Wire Protector with Contact: Copper alloy tin plating.
    Screw: M3, steel, nickel over copper plating.
    Contact Resistance: ≤10 milliohms per circuit.

  • Features & Benefits

    • Integrated micro-controller performs intelligent signal processing for advanced alarm functions
    • Windows 7 or newer software configuration speeds setup and replacement
    • Push-button re-programmability facilitates changes in the field without a host PC
    • Multi-purpose inputs accept numerous ranges to reduce spare stock requirements
    • High-resolution Sigma-Delta A/D converter delivers high accuracy with low noise
    • Input excitation supply on each input provides power for a two-wire transmitter
    • Dual alarm operation lets you perform two alarm functions at the same time
    • -25 to 70°C (-13 to 158°F) operation
  • Specs & Data Sheets

    Specifications

    Manuals

    801A User Manual (Log in to download the file)

  • Software

    IntelliPack Configuration Software 5030-881 (Log in to download the file)
  • Accessories

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      • 19" rack-mount kit with DIN rail
      $201.25
      Select options
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      4001-095: USB-to-Serial Adapter

      • USB-to-serial adapter
      • Easy to use to setup and re-configure modules
      $40.25
      Select options
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      5020-350: Toroidal AC Current Sensor

      • AC Current Sensor to precondition an AC current input signal
      • Highly accurate toroidal instrument transformer that converts an AC current signal to a safe, low level, DC milliampere signal (0 to 11.17mA).
      $51.75
      Select options
    • Compare

      5030 Cable Series

      • Various specialty cables
      $17.25$80.50
      Select options
    • Compare

      5030-881

      • IntelliPack 800 Series software on CD-ROM
      $63.25
      Select options
    • Compare

      800C-SIP: IntelliPack Configuration Software

      • Configuration Software
      • USB-to-RS232 Adapter
      • RS232-to-RJ11 Adapter
      • Interface Cable
      $327.75
      Select options
    • Compare

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      Select options
    • Compare

      Terminal Block Replacements

      • Simplifies wiring connections on Acromag I/O Modules
      • Barrier strip or spring clamp terminal block kits
      • Provide safe and secure wiring connections
      $28.75$40.25
      Select options
  • Additional information

    Additional information

    Weight 8 oz
    Dimensions 12 × 13 × 3 in
    Part Number

    TBK-B01: two 6-position barrier strip style, TBK-B02: four 6-position barrier strip style, TBK-B03: one 3-position and three 6-position barrier strip style, TBK-S01: two 6-position spring clamp style, TBK-S02: four 6-position spring clamp style, TBK-S03: one 3-position and three 6-position spring clamp style